HighVoltage Cable Automatic Production Line
HighVoltage Cable Automatic Production Line
一: HighVoltage Cable Automatic Production Line — Intelligent Cable Processing Solution
The highvoltage cable automatic production line is a stateoftheart manufacturing system designed to meet the growing demands of new energy, automotive, and industrial sectors. It automates the entire cable processing workflow, from wire feeding and cutting to stripping, terminal crimping, and sheath assembly, ensuring high efficiency and consistency across every process.
二: Automated Processes in HighVoltage Cable Production
Our production line integrates multiple automated workstations for each key stage of cable processing:
1.Automatic Wire Feeding and Cutting
The system precisely measures and cuts cables to length, minimizing waste and improving efficiency.
2.Outer Sheath Stripping and Laser Foil Cutting
Advanced laser technology accurately removes aluminum foil shielding without damaging the core conductors.
3.Braiding Cut and Shield Layer Processing
Automated tools perform braid cutting and folding, followed by precise inner insulation stripping.
4.Shield Ring and Terminal Crimping
Highprecision crimping modules ensure reliable electrical connections and uniform pressure for each terminal.
5.Sheath Assembly and NG Product Handling
The finished cables are automatically assembled with protective sheaths. Any nonconforming products (NG) are detected and separated automatically.
三: Advantages of Automated HighVoltage Cable Manufacturing
Implementing a fully automated production line offers multiple benefits:
1. High Precision & Consistency
Every cable is processed with exact repeatability, ensuring product stability and compliance with international standards.
2. Improved Productivity
Automated feeding, stripping, and crimping drastically reduce manual labor and cycle time.
3. Quality Assurance
Integrated visual inspection systems and sensors ensure 100% quality tracking and error detection.
4. Safety & Reliability
Automation reduces human handling of highvoltage materials, minimizing risk and operator fatigue.
四: Applications of HighVoltage Cable Production Lines
Highvoltage cable automation systems are widely used in industries such as:
Electric Vehicles (EVs) – For battery and charging system cables
Renewable Energy – For wind, solar, and power distribution connections
Industrial Automation – For highcurrent power transmission in machinery and robotics
Aerospace and Rail Transport – For safetycritical electrical systems
五: Why Choose Our Cable Processing Equipment
With years of expertise in wire harness automation, our company delivers customized, efficient, and reliable cable processing solutions. Each production line is tailored to meet specific client requirements — whether for EV charging cables, highvoltage connectors, or industrial power harnesses.
