In electronic and electrical wire harness manufacturing, heavy-gauge electronic wires are often the most challenging to process due to their large conductor size, thick insulation, and multi-layer structures.
Simple stripping methods can easily result in incomplete removal, conductor damage, or poorly defined layers.
1. Structural Characteristics of Heavy-Gauge Electronic Wires
Compared with standard small-diameter wires, heavy-gauge wires feature more complex constructions:
•Multiple insulation or jacket layers with tight bonding
•Large outer diameters and higher rigidity, requiring stable stripping force
•High current applications, demanding intact and undamaged conductors
Such cables require a layered approach rather than a single aggressive stripping action.
2. The Value of Layered Stripping
Layered stripping is not about adding steps, but about precise control of each layer:
• Clean removal of the outer jacket without stressing inner layers
• Neat inner insulation stripping without nicking copper conductors
• Clearly defined strip lengths to support downstream assembly
This method significantly improves consistency, reliability, and overall finish quality.
3. Core Design Advantages
1). Multi-Stage Stripping Architecture
Processes outer and inner layers sequentially, following the cable structure for stable and logical operation.
2). High-Rigidity Stripping Mechanism
Reinforced mechanical design prevents vibration or misalignment when handling thick wires.
3). Fine Blade Position Adjustment
Independently adjustable depth and stroke accommodate different wire diameters and insulation thicknesses.
4). Stable Clamping System
Ensures even force distribution during stripping, preventing deformation or stretching of heavy-gauge wires.
4. Typical Application Areas
• Internal wiring of industrial equipment
• Power and control cable assemblies
• Electrical connections in automated machinery
• Multi-layer insulated electronic wires
In these applications, layered stripping quality directly affects assembly efficiency and operational safety.
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