HSD wire harness stripping machine
1. Why Stripping HSD Harnesses Is Challenging
(1). Complex MultiLayer Structure
HSD (HighSpeed Data) harnesses often feature a 4conductor shielded structure.
Stripping involves more than removing the outer insulation—it may require precise removal of shielding, inner insulation, and conductor insulation. Improper handling can damage the inner conductors.
(2). HighFrequency Signal Requirements
HSD is a highspeed differential transmission system (100 Ω), commonly used in automotive cameras, headup displays, and infotainment systems.
Any misalignment, damage to shielding, or poor stripping can cause impedance mismatch, signal reflection, or crosstalk. Precision in stripping depth, length, and alignment is critical.
(3). Mechanical Stability
Even minor vibrations or misaligned blades can affect stripping accuracy.
Highprecision stripping requires stable, wellbuilt machinery to prevent conductor damage.
(4). Batch Production & Repeatability
Automotive harnesses require highfrequency, repetitive stripping.
Any deviation in blade wear, parameter settings, or alignment can reduce yield.
(5). Safety and Maintenance
Multilayer cutting and precision blades require regular calibration, cleaning, and maintenance.
Operators must carefully follow maintenance schedules to ensure consistent quality.
2. Key Precautions When Stripping HSD Wires
Parameter Settings: Set the number of layers, stripping length, and depth according to wire diameter and structure.
Blade Calibration: Regularly check blade sharpness and alignment. Dull blades can cause incomplete stripping or conductor damage.
Feed Rollers: Ensure proper clamping force to avoid wire slippage.
Vibration Control: Secure the machine to minimize vibrationinduced errors.
Shield Handling: Take special care when stripping braided shielding to avoid tearing.
Maintenance: Replace or calibrate worn parts (blades, rollers), and maintain a cleaning schedule.
Quality Checks: Perform impedance testing or visual inspections to ensure stripped wires meet signal integrity requirements.
3. Recommended Machine: WG‑8240 Wire Stripping Machine
HSD wire harness stripping machine
Advantages for HSD Wire Harnesses:
High precision: 0.01 mm cutting depth control ensures signal integrity.
Multilayer capability: Can strip up to 9 layers, ideal for complex HSD structures.
Stability: Heavy, wellbuilt chassis minimizes vibrations.
Automationfriendly: Can integrate with other production line equipment (cutting, crimping, testing).
Adjustable throughput: Suitable for both smallbatch highprecision work and mediumvolume production.
Trusted manufacturer: WINGUD specializes in wire processing equipment, including coaxial and highfrequency cables.
