HSD automated wire stripping machine

Time:2025-11-20Viewed:()

　　With the rapid development of automotive highspeed data transmission, ADAS, onboard cameras, and radar systems, HSD (High Speed Data) cables have become the mainstream interface for vehicle data networks. Unlike standard wires, HSD cables feature a complex multilayer structure—twisted pairs, shielding, aluminum foil, braided layers, and multiple insulation layers. Any small processing error can directly affect signal integrity.

　　As a result, manufacturers often face two major challenges when processing HSD cable assemblies:

　　High manual difficulty and inconsistent quality

　　Low throughput that cannot match large production demands

　　This is why a highprecision, highly stable automatic stripping machine has become essential for modern HSD cable production.

　　1. Processing Challenges of HSD Cables

　　1.1 Multilayer Complex Structure

　　Each cable contains:

　　Outer jacket

　　Aluminum foil

　　Braided shield

　　Inner insulation

　　Coaxial or twistedpair core

　　Multiple stripping steps are required, and any damage to the conductor or insulation results in failure.

　　1.2 Extremely High Accuracy Requirements

　　For highspeed automotive data transmission, even a small deviation in stripping length can cause signal reflection, impedance mismatch, or crosstalk.

　　1.3 Inconsistent Manual Quality

　　Human operators cannot maintain perfectly consistent dimensions across a large batch, often resulting in rework or poor assembly quality.

　　1.4 Heavy Production Workload

　　Largevolume automotive orders are timesensitive, and manual processing simply cannot keep pace.

　　2. Why Automation Is Now Essential

　　HSD cables are widely used in:

　　Onboard cameras

　　Infotainment systems

　　Radar modules

　　360° view and ADAS systems

　　Demand continues to grow. For wire harness factories, automation delivers:

　　3–5× higher efficiency

　　Stable and repeatable processing quality

　　Reduced labor dependency and training cost

　　Compliance with OEM/Tier1 quality and traceability standards

　　In short, choosing the right automatic HSD stripping machine is crucial for upgrading your production line.

　　3. Recommend the WG-8240

　　The WG8240 is purposebuilt for HSD, coaxial, and highspeed automotive data cables, solving the exact pain points manufacturers face during HSD processing.

HSD automated wire stripping machine