HSD dualcore wire stripping machine
HSD twincore cables are widely used in automotive highspeed data applications such as cameras, radar, and infotainment systems. However, due to their unique construction, stripping these cables involves several significant challenges.
1. Complex MultiLayer Structure
A typical HSD twincore cable includes:
Outer jacket
Braided shield
Aluminum foil shield
Inner jacket
Twisted twin cores
Each layer must be removed precisely, without damaging the inner structure. This makes the stripping process laborintensive and technically demanding.
2. Highly Sensitive TwistedPair Structure
The performance of HSD cables depends heavily on twist consistency.
Manual stripping can easily cause:
Loosening of the twisted pair
Stretching or distortion of the cores
Uneven twist pitch leading to impedance variation
Any of these issues can degrade signal integrity.
3. Shielding Layers Are Difficult to Strip Cleanly
The combination of braid + aluminum foil is one of the hardest parts to process:
The braid is difficult to cut evenly
Aluminum foil tears easily and often leaves residue
Excess cutting pressure can damage the insulation or the conductor
Maintaining clean, consistent stripping is nearly impossible with manual tools.
4. Very Strict Length Tolerances
OEMs and Tier1 suppliers typically require stripping tolerances of ±0.2–0.5 mm.
Manual operations often lead to:
Inconsistent lengths
Poor depth control
Variation across different batches
This directly affects termination quality.
5. Risk of Conductor Damage and Burrs
Even slight mistakes during stripping can cause:
Scratched conductors
Broken copper strands
Abnormal contact resistance
Crimping or soldering defects
Highspeed data cables demand perfect conductor integrity.
6. Difficult to Maintain Consistency in Mass Production
Manual stripping cannot ensure:
Uniform dimensions
Stable blade depth
Batchtobatch consistency
As production volume increases, yield and reliability typically drop.
7.HSD dualcore wire stripping machine
