HSD shielded wire crimping machine
HSD shielded wire crimping machine
1. Technical Challenges in Shielded Cable Crimping
(1). Complex MultiLayer Structure
HSD shielded cables include multiple layers—outer jacket, braided shield, aluminum foil, insulation, and twisted pairs—making precision stripping and positioning difficult.
(2). Braided Shield Easily Frays or Breaks
The fine braiding strands are soft and fragile. Without proper forming, they can “explode,” scatter, or break, causing higher contact resistance and unstable highspeed signal transmission.
(3). Highly Sensitive to Dimensional Accuracy
For coaxialstyle structures like HSD, even slight deviations in crimp height or shape can lead to poor contact, pin deformation, or pullout failures.
(4). Difficult to Maintain Consistency
Manual tools or standard crimping machines cannot ensure consistent crimp height, shape, and tensile strength for every piece.
2. Professional Solutions Provided by the HSD Shielded Wire Harness Terminal Machine
(1). Precision Servo Control + CCD Positioning
Servodriven crimping system ensures highly consistent crimp height (±0.01 mm).
Optional CCD camera positioning guarantees accurate shield forming with no stray or frayed wires.
(2). Dedicated Shield Forming Mechanism
Special forming dies automatically compress and tighten the braided shield to prevent fraying or misalignment.
Aluminum foil shield is folded and shaped without damage.
(3). CFM (Crimp Force Monitoring)
Realtime monitoring of the entire crimping force curve detects:Insufficient pressure、Overcrimp、Positional deviation、Broken or missing strands
Machine stops automatically on abnormalities, ensuring reliable electrical performance.
(4). Dedicated Tooling for HSD / Fakra / Coaxial Terminals
Custom tooling supports:Pin crimping、Shield crimping、Outer conductor crimping、Dualcore or quadcore HSD harness processing
(5). High Consistency & High Efficiency
Fully automated feeding, cutting, crimping, and inspection
Much higher yield rate than manual or standard crimping machines
Ideal for automotive harnesses, ADAS, infotainment systems, and camera cables
