Explanation of HSD HighSpeed Data Cables and the Requirements for Stripping Them
1. What Is an HSD HighSpeed Data Cable?
HSD stands for HighSpeed Data, referring to a specialized connectorcable system designed for highbandwidth differential signal transmission. It is widely used in:
Automotive infotainment systems
Cameras, radars, ADAS
Automotive Ethernet, LVDS video signals
USB, highspeed communication modules
Key characteristics of HSD cables:
Controlled differential impedance (typically 100 Ω)
Multicore structure, usually 4 cores / 2 pairs
Full shielding (braided shield + foil shield)
Excellent EMC/EMI performance
Supports data rates up to around 6 Gbps
Because of this structure, HSD cables require highly stable, precise, and nondestructive processing during stripping and crimping.

2. Why HSD Cable Stripping Is Difficult
Compared with ordinary singlecore wires, HSD cables are far more complex due to their:
✔ Multilayer structure
Jacket
Braided shield
Foil shield / grounding layer
Twisted differential pairs
Inner insulation and conductors
✔ Sensitive signal characteristics
Any damage to insulation, conductors, or shielding will affect:
Impedance stability
EMC performance
Signal attenuation or reflection
Crosstalk and noise
✔ Tight tolerance requirements
Stripping length is typically short (1–10 mm), and precision is crucial. Manual stripping often causes inconsistent quality.
Therefore, HSD cables require specialized stripping equipment designed specifically for shielded, multicore, highprecision applications.
3. Requirements for an HSD Cable Stripping Machine
When selecting or designing a stripping machine for HSD cables, it must include the following capabilities:
1) Highprecision striplength control
Stripping tolerance must be extremely tight (≤0.1–0.2 mm).
Required for stable impedance and consistent shielding exposure.
2) Suitable for smallgauge multicore wires
HSD internal conductors are typically thin (0.1–0.5 mm²), requiring finecontrol cutting tools.
3) Multilayer stripping capability
The machine must be able to strip:
Outer jacket
Braided shield
Foil shield
Inner insulation
…without damaging the inner twisted pairs.
4) Shieldfriendly stripping
The equipment must remove jacket and shielding cleanly while preserving:
Shielding integrity
Grounding braid length
Symmetry of differential pairs
5) Stable repeatability / automation support
HSD cable production (especially automotive) requires:
Automatic or semiautomatic operation
Parameter memory
High repeatability for mass production
6) High accuracy and strict quality control
Because HSD cables carry highspeed differential signals, even small processing errors can cause:
EMI leakage
Impedance mismatch
Transmission errors
Therefore, an HSDspecific stripping machine is essential for stable production.
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