Vehicle LVDS 0.05mm² FixedBlade SemiAutomatic Stripping Machine for Mass Production
In automotive highspeed data systems, LVDS (Low Voltage Differential Signal) cables serve as the transmission channels for cameras, radars, infotainment units, and various highbandwidth modules. The typical 0.05mm² specification belongs to ultrafine conductors—extremely thin copper bundles wrapped with soft insulation. Any excess pressure or overcut may cause signal loss, impedance deviation, or even complete harness scrap.
To handle such delicate wires in large volumes, manufacturers are now widely adopting the fixedblade semiautomatic stripping machine. With constant blade depth and microforce motion control, it ensures stable, accurate, and repeatable processing of ultrafine LVDS cables.
1. Why 0.05mm² LVDS Cables Require a FixedBlade Stripping Method
1) Ultrafine copper strands make depth control extremely sensitive
The single strands of a 0.05mm² conductor are extremely thin; even a tiny overcut can sever copper fibers and result in unusable wires.
2) Soft insulation deforms easily under conventional clamping
Traditional clamping mechanisms squeeze the insulation layer, causing deformation or stretching at the strip edge.
3) Highspeed signal integrity demands strict uniformity
LVDS performance depends on conductor integrity and impedance stability. Strip variations may influence signal quality.
4) Largescale production cannot rely on manual blade adjustment
Manual tuning cannot keep up with thousands of pieces requiring identical precision.
2. Core Advantages of the FixedBlade SemiAutomatic Stripping System
1) Permanent blade depth with zero adjustment
The blade trajectory is factoryset. No manual depth correction is needed, ensuring consistent penetration without harming copper strands.
2) Softgrip clamping that protects ultrafine wires
A controlledforce clamping unit positions the wire without compressing or deforming the insulation.
3) Micromotion stripping process with gentle force
Lowinertia motors perform smooth stripping movements, avoiding stress or pull on the ultrafine conductor.
4) High cycle speed suitable for mass production
Typical LVDS production cycle times reach 0.6–1.2 seconds per wire, meeting OEM and Tier1 volume demands.
5) Quick changeover and easy operation
With fixedblade architecture, no recalibration is needed when switching wire batches—ideal for large orders.
3. Common HighVolume Application Scenarios
| Application | Characteristics | Why It Fits |
| Automotive camera LVDS harnesses | Large quantity, consistent size | High stability & high yield |
| ADAS radar highspeed wiring | Sensitive to impedance | Protects conductor integrity |
| Multidisplay LVDS communication lines | Multichannel synchronous signals | Strip uniformity improves synchronization |
| EV & smart cockpit data wiring | High EMI and signal integrity requirements | Zero copper damage and consistent stripping |
4. Quality Improvements Enabled by FixedBlade Stripping
1) Nearly 100% copperstrand preservation
Fixed cutting depth virtually eliminates copper damage, ensuring full conductor integrity.
2) Clean, uniform strip edges for highdensity crimping
Stripped copper bundles remain compact and aligned, improving terminal fill and crimp quality.
3) No insulation residue, stretching, or deformation
The controlled stripping motion leaves the insulation cleanly removed with no leftover material.
4) Consistent results across thousands of pieces
With machinelevel repeatability, daily highvolume output maintains narrow tolerance bands, reducing inspection workload.
5. Why This Equipment Supports True Mass Production
Mass production of LVDS microwires requires more than speed—it requires:
High yield: ultrafine wires cannot tolerate rework
High uniformity: the strip geometry must remain identical
Low scrap rate: LVDS cables are costly, waste must be minimized
Low maintenance: fixedblade design eliminates constant readjustment
This semiautomatic stripping system is engineered precisely for those demands.
