Key Performance Analysis of the 5G UL 6mm² Automatic Feeding SemiAutomatic Wire Stripping Machine with NoStrayStrands Operation

　　In 5G equipment manufacturing, UL 6mm² electronic wires are commonly used for highcurrent and lowloss transmission. Because these conductors are thicker and the insulation is tougher, conventional stripping methods often cause strand splaying, conductor nicks, and inconsistent strip lengths. To ensure high reliability and repeatable accuracy, the automaticfeeding semiautomatic stripping machine has become an essential tool in 5G cable processing. Among all performance indicators, “no stray strands” is the most critical benchmark of machine precision and mechanical design quality.

　　1. A Drive System Designed for LargeGauge Conductors

　　UL 6mm² wires require higher feeding force and a more stable grip. Advanced machines use a dualwheel closedloop feeding system that maintains constant tension during acceleration, deceleration, and stopping. Torquecompensation control ensures the wire remains linear and steady as it enters the blade zone, reducing strand disturbance from the very beginning.

　　2. Blade Architecture Optimized for 5G Cable Characteristics

　　Thick 6mm² conductors contain a high number of copper strands, making them prone to splaying if the blade angle or cutting pressure is incorrect. The machine uses reinforced blades and a multiangle cutting profile that distributes the force evenly around the insulation. Stripdepth microadjustments, controlled by a precision stepper module, ensure the insulation is removed cleanly without damaging or compressing the copper strands.

　　3. Automatic Feeding Eliminates Human Variability

　　Manual wire pulling is one of the main causes of strand mess. The automatic feeding unit uses an encoder to measure actual travel distance with millimeterlevel accuracy. Feed compensation is automatically applied based on the stiffness and friction of the wire, ensuring every piece enters the stripping section under the same controlled conditions. This consistency makes “no stray strands” a reliable, repeatable outcome rather than something dependent on operator skill.

　　4. Stable Clamping and Positioning for Clean Strips

　　Even slight twisting during the stripping moment can cause strand separation. The machine uses wearresistant rollers, precision guides, and synchronized clamping mechanisms to secure the wire in a fixed axis. The system follows a “centeraligned feed path” principle, ensuring the wire always meets the blade at the same angle and position, preventing any strand displacement during stripping.

　　5. Intelligent Control Matching 5GLevel Quality Standards

　　5G cable harnesses demand extremely tight tolerances; therefore, the machine’s control logic plays a crucial role. The smart control module adjusts parameters—such as insulation hardness, strip length, and conductor density—based on preconfigured profiles. Realtime resistance monitoring detects unusual feeding force, enabling the system to correct stripping depth or feeding speed automatically, significantly reducing defect rates.

　　6. HighVolume Productivity Without Compromising Quality

　　Although 6mm² cables are challenging to process in large quantities, the automaticfeeding semiautomatic stripper maintains stable performance while increasing throughput. Fast changeover, userdefined presets, and continuous cycle operation allow manufacturers to handle large orders while keeping strip quality consistent.