High-Throughput No-Adjustment Automatic Stripping Machine for 0.1mm² IDC New Energy Wires

　　In new energy wire harness manufacturing, 0.1mm² IDC signal wires require extremely high precision in stripping quality, conductor protection, and cycle consistency. Traditional stripping machines rely on frequent blade adjustments, which slow production and easily introduce defects such as nicked copper or inconsistent strip lengths. To achieve stable high-volume output, a no-adjustment automatic stripping machine offers a superior solution—especially for multi-station and high-density new-energy wiring processes.

　　1. Why 0.1mm² IDC New Energy Wires Benefit from No-Adjustment Technology

　　• Ultra-fine conductors with minimal tolerance

　　IDC wires are widely used for voltage sensing, communication, and diagnostic modules. A slight deviation in stripping depth can cause contact failure. No-adjustment systems maintain constant blade spacing, ensuring stable quality for every strip.

　　• Frequent spec changes on the production line

　　New energy harnesses contain numerous wire types and short run batches. No-adjustment stripping allows the machine to compute the cutting depth electronically—eliminating manual blade tuning and significantly shortening changeover time.

　　• IDC terminals demand highly consistent insulation removal

　　IDC connectors depend on precise insulation slotting to form reliable piercing contact. Consistent strip length and controlled insulation residue are essential, making no-adjustment technology highly suitable for this application.

　　2. Core Capabilities of the No-Adjustment Automatic Stripping Machine

　　1). Intelligent micro-depth stripping module

　　The machine uses electronic measurement and algorithm-controlled cutting depth, preventing copper scraping or conductor deformation caused by blade deviation.

　　2). Full-servo synchronized motion architecture

　　With no mechanical micro-tuning parts, all actions rely on high-accuracy servo drives. The result is a stable rhythm ideal for long-duration, high-load new-energy production environments.

　　3). Rapid changeover operating mode

　　Different wire gauges and IDC outer diameters can be processed on the same machine by simply selecting preset parameters—no tool swaps, no blade calibration.

　　4). Multi-segment processing with anti-pull-core control

　　For IDC wires requiring front stripping, short stripping, or position-based insulation removal, the machine performs each segment through programmable steps while ensuring the conductor stays straight and unstrained.

　　3. Production Benefits

　　•Significantly higher shift output thanks to stable cycle times and zero adjustment downtime

　　•High strip consistency, with each 0.1mm² IDC wire matching the next like a cloned sample

　　•Lower maintenance cost, since no-adjustment design reduces blade calibration and stoppage

　　•Optimized for new-energy applications including PACK systems, OBC, DCDC, and BMS harness processing