As the power levels of DC charging piles continue to increase, new energy cables are required to meet increasingly stringent structural and performance standards. These cables typically feature large conductor cross-sections, densely stranded conductors, and thick, multi-layer insulation. During processing, it is essential to maintain both stripping efficiency and conductor integrity. High-precision insulation stripping machines for DC charging pile cables are specifically designed to address these challenges.
1. Precise Stripping for Large-Cross-Section New Energy Cables
DC charging pile cables often have large conductor sizes and tightly packed copper strands. Conventional stripping methods can result in uneven cutting depth or damage to the conductor. High-precision stripping machines use accurately controlled cutting depth and stable stripping paths to cleanly remove thick insulation layers while keeping the copper conductors completely intact, ensuring reliable high-current transmission.
2. Clean and Consistent Stripping of Multi-Layer Structures
New energy DC cables commonly include outer jackets, insulation layers, and sometimes shielding structures, all of which require strict control of stripping depth and length. These machines are designed for layer-by-layer stripping with consistent dimensions, producing clean, smooth strip ends without residue, burrs, or irregular edges—improving overall assembly quality.
3. Stable Feeding to Minimize Mechanical Stress
Large-cross-section cables are heavier and more rigid, making them susceptible to slippage or conductor deformation if feeding is unstable. High-precision stripping machines incorporate synchronized feeding and stable support structures to evenly distribute mechanical forces during stripping. This ensures consistent accuracy while reducing stress on internal copper strands.
4. Parameter-Based Setup for Multiple Cable Specifications
DC charging pile cables vary widely in size and structure, making frequent changeovers unavoidable. These machines feature parameter-based adjustments, allowing operators to quickly set stripping length, depth, and processing speed without complex mechanical modifications. This significantly reduces setup time and improves production flexibility.
5. Improved Yield and Long-Term Reliability
In new energy charging systems, cable reliability directly affects safety and service life. High-precision stripping minimizes hidden conductor damage at the source, reducing risks such as overheating or poor electrical contact caused by improper stripping. As a result, both individual cable yield and the long-term stability of the entire DC charging pile system are greatly enhanced.
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