In high-power cable and high-reliability wire harness manufacturing, 50mm² cables are considered large cross-section conductors. These cables typically feature thick conductors, compact structures, and metal braided or foil shielding layers, making them far more challenging to process than standard electronic wires. The 50mm² shielded cable stripping machine is a specialized solution designed to address the combined challenges of large cable size and shielding structures.
1. Precise Processing of Shielding Layers
The effectiveness of a shielding layer depends on its structural integrity. Any tearing, cutting, or deformation can compromise electromagnetic shielding performance. This type of stripping machine uses controlled cutting depth and a separation-based stripping mechanism to accurately open the outer jacket and separate the shielding layer without tearing, distortion, or residual loose strands, ensuring the shield remains clean and well organized after processing.
2. Stable Handling of Large Cross-Section Cables
Large cross-section cables are stiff and heavy, and conventional stripping equipment often struggles with cable movement or uneven force during processing. The 50mm² shielded cable stripping machine is designed with rigid support and synchronized clamping, maintaining cable alignment and stability throughout the stripping process. This results in consistent strip lengths and precise positioning.
3. Effective Protection of Internal Conductors
Beneath the shielding layer are typically multi-strand, heavy-gauge copper conductors. Poorly controlled stripping can easily flatten or scratch these strands. By adopting a layer-by-layer processing approach, the machine clearly separates jacket removal, shield handling, and conductor protection, significantly reducing mechanical impact on the internal conductors.
4. Clean Strip Ends for Easier Assembly
In high-power connections and crimping processes, stripping quality directly affects assembly efficiency. This machine delivers uniform strip lengths, smooth cut surfaces, and clean edges, reducing the need for secondary manual trimming and making shield folding, terminal installation, and final assembly faster and more consistent.
5. Higher Yield and Improved Process Safety
50mm² cables are high-value materials, and rework or scrap can be costly. A stable and reliable stripping process significantly reduces material waste and potential safety risks caused by stripping errors. This equipment improves overall yield while making large-current cable processing more controlled and dependable.
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