In the DC-side connections of photovoltaic systems, dual-core cables are widely used between modules, combiner boxes, and inverters. These cables consist of two parallel conductors, placing higher demands on stripping length consistency, core symmetry, and insulation protection. The precision stripping machine for photovoltaic dual-core cables is specifically designed around the processing principle of synchronous dual-core stripping with a focus on accuracy.
1. Synchronous Dual-Core Stripping for Structural Symmetry
Unlike single-core cables, any inconsistency between the two conductors during stripping can directly affect subsequent crimping and wiring. This precision stripping machine uses synchronized positioning and linked stripping mechanisms, ensuring both cores are stripped based on the same reference. The result is equal stripping lengths and symmetrical positioning, providing a reliable foundation for standardized assembly.
2. Precise Control of Stripping Depth to Protect Conductors
Photovoltaic dual-core cables typically use finely stranded or tin-plated copper conductors, where even minor scratches can impact long-term electrical stability. The machine features fine-adjustable stripping depth control, removing only the insulation without contacting the conductor. This guarantees clean strip ends while preserving conductor integrity.
3. Stable Processing for PV Cable Materials
PV cables are designed with weather-resistant, aging-resistant insulation that tends to be tough and durable. The precision stripping machine emphasizes smooth feeding and evenly distributed mechanical force, preventing conductor displacement or insulation tearing caused by excessive pulling and ensuring a controlled, stable stripping process.
4. Clean Strip Ends for Improved Connection Reliability
In photovoltaic systems, connection reliability directly affects power generation efficiency and system safety. This machine delivers smooth cross-sections, clean edges, and burr-free results, reducing the need for manual trimming and improving the consistency of terminal crimping and plug-in connections while lowering the risk of poor contact.
5. Higher Efficiency and Consistency for Scaled Production
By combining precision mechanical design with stable operating cycles, the machine achieves high accuracy without sacrificing productivity. Each dual-core cable is processed to the same standard, making it particularly suitable for photovoltaic manufacturing environments that demand long-term stability and batch-to-batch consistency.
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