With the rapid development of new energy vehicles and in-vehicle photovoltaic systems, high-current PV cables play an increasingly important role in vehicle power distribution and energy management.
35mm² automotive photovoltaic cables typically feature multi-layer structures that combine electrical conductivity, shielding performance, and environmental resistance. This complexity places strict demands on stripping accuracy and process stability.
1. Structural Characteristics of Automotive PV Cables
Automotive PV cables differ significantly from standard single-layer wires. Their typical features include:
• Large conductor cross-section to support high current transmission
• Multiple insulation and shielding layers for safety and interference protection
• Resistance to heat, vibration, and harsh environments, suitable for automotive use
These layered constructions require controlled, step-by-step stripping capability.
2. Processing Challenges of 35mm² Coaxial PV Cables
During processing, 35mm² coaxial photovoltaic cables present several challenges:
• Large outer diameter, making stable handling more difficult
• Tight bonding between shielding and insulation layers
• High risk of damaging inner layers if stripping depth is inaccurate
Such cables demand precision-oriented processing rather than aggressive stripping methods.
3. Core Design Advantages
1). Layered Coaxial Stripping Structure
The machine processes the outer jacket, shielding layer, and inner insulation sequentially, ensuring clear and controlled separation.
2). High-Stability Clamping System
Clamping mechanisms optimized for large-diameter cables maintain concentric alignment during stripping and prevent cable deviation.
3.) Precise Blade Position Control
Stripping depth and stroke are independently adjustable, producing clean, uniform strip lengths across all layers.
4). Optimized for Automotive Harness Standards
Consistent stripping quality supports downstream crimping and assembly processes that demand high repeatability.
4. Typical Application Areas
• Photovoltaic power harnesses for new energy vehicles
• In-vehicle energy storage and recovery systems
• High-current shielded power connections
• Internal wiring of intelligent automotive electrical systems
In automotive applications, stripping quality directly affects vehicle safety and long-term reliability.
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