Unlike ordinary wires that consist of little more than an outer jacket and a conductor, shielded cables are built in multiple layers: outer jacket, braided copper shield, aluminum foil shield, inner insulation, and finally the conductor. Increase the blade depth by just 0.05 mm and you risk damaging the inner insulation. Reduce it by 0.05 mm and the shielding may not be cut cleanly.
Braided shielding in particular is tricky. It is loose and elastic, and if not handled correctly, you end up with a messy bundle of copper strands — which can ruin the entire crimping process.
The real challenge comes down to one thing: precision control.
First, depth control. The shielding layer sits tightly against the inner insulation. Without high-precision blade adjustment, it’s easy to damage the conductor. This is especially critical for high-frequency or coaxial cables, where even slight damage to concentricity can directly impact electrical performance.
Second, stability. Shielded cables often have irregular structures. If tension is unstable, the cable can shift during processing. A skilled technician might compensate manually, but if the machine’s clamping and feeding systems are unstable, even the sharpest blade won’t deliver consistent results.
Third, structural adaptability. Braided shielding, aluminum foil shielding, and dual-layer shielding each require different stripping approaches. There is no “one-size-fits-all” blade. Proper processing requires dedicated blade configurations and stripping methods tailored to the shielding structure.
For this reason, choosing a shielded cable stripping machine is not about whether it *can* strip — it’s about how it strips.
A suitable machine must allow multi-layer parameter adjustment. The outer jacket should have its own settings, the shielding layer another, and the inner insulation yet another. Each layer should have independently adjustable depth and strip length, rather than relying on guesswork. Ideally, blade depth adjustment should be servo-driven or CNC-controlled, not based on manual dial settings.
Equally important is the tension control system. Shielded cables, especially flexible types, require stable clamping and controlled feeding. Without proper pressure control, automatic centering, and smooth feeding buffers, strip lengths can vary significantly. Consistency depends heavily on stable handling.
Finally, the machine must be capable of properly handling shielding layers. Braided copper shielding requires a dedicated cutting approach. Aluminum foil must be separated cleanly without tearing or sticking. A simple rotary cutting structure is often insufficient for complex shielded constructions.
Recommended Model: WG-9650 Cable Stripping Machine for Shielded Cables
The WG-9650 is designed specifically for processing shielded cables. With multi-layer programmable control, precise blade depth adjustment, and stable tension management, it delivers the accuracy and consistency required for demanding shielded cable applications.
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Electric Wire Stripper Machine |
WG-9650S |
WG-9650R |
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Stripping Range |
2-13mm (with woven 25mm ², without woven 35mm ²) |
2-13mm(With weaving 25mm ², without weaving 35mm ²) |
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Maximum peeling length |
Front end 2-200mm/rear end 2-150mm (can be scratched if exceeding the size) |
Front end 2-200mm/rear end 2-150mm (can be scratched if exceeding the size) |
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Cutting Depth Resolution |
0.01mm |
0.01mm |
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Max. Stripping Layers |
9layers |
9layers |
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Blades |
Rotary knife/cutting knife/peeling knife/ piercing knife (with rotary cutting function) |
Cutting knife/peeling knife/piercing knife (without rotary cutting function) |
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Power Supply |
Single-phase 220V 50/60Hz |
Single-phase 220V 50/60Hz |
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Production Rate |
300-700pcs/h |
300-700pcs/h |
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Weigh |
200k |
200k |
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Dimensions |
1450*700*1600mm |
1450*700*1600mm |
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