In automotive highspeed communication and intelligent systems, the precision of cable harness processing directly determines signal stability and system reliability.
As a largediameter highspeed differential cable, the HSD 20mm outer diameter cable features a complex structure and strict performance requirements, making the stripping process highly specialized.

1. Key Characteristics of HSD 20mm Outer Diameter Cables
HSD 20mm outer diameter cables are not standard singlestructure wires. They are specifically engineered for highspeed data transmission environments and exhibit the following characteristics:
1).Large outer diameter with delicate internal structure
Although the overall diameter reaches 20mm, the inner conductors are relatively fine. Most of the space is dedicated to insulation materials and multilayer shielding.
2).Highspeed differential signal design
Typically constructed with paired conductors, requiring excellent symmetry and geometric stability to ensure signal integrity.
3).Multilayer shielding structure
Braided shielding, foil shielding, or composite shielding is commonly used to suppress crosstalk and electromagnetic interference.
4).Strict impedance and consistency requirements
Even minor processing deviations can negatively affect signal performance.
2. Main Challenges in Stripping HSD 20mm Outer Diameter Cables
Compared with conventional automotive cables, stripping HSD 20mm outer diameter cables presents several critical challenges:
1). Stability issues caused by large diameter
The cable has higher rigidity. Unstable clamping or feeding can lead to misalignment and reduced stripping accuracy.
2). Shielding layer must remain intact
Any scratches, broken strands, or deformation of the shielding layer can severely compromise signal quality, resulting in cable rejection.
3). Accumulated errors in multistep stripping
The outer jacket, shielding, and inner insulation often require separate stripping steps. Small deviations in each step can accumulate and affect overall consistency.
4). Extremely low tolerance for stripping depth errors
Even slight blade deviations may damage insulation or conductors, making manual adjustment difficult and unreliable.
3. What Type of Wire Stripping Machine Is Suitable?
To process HSD 20mm outer diameter cables efficiently and reliably, the stripping machine should meet the following requirements:
1). Highrigidity machine structure
Ensures stable cable feeding at high speed while minimizing vibration and displacement.
2).Highprecision motion and control system
Enables digital control of stripping length and depth, ensuring consistent results across every cable.
3).Multistep layered stripping capability
Supports segmented processing of the outer jacket, shielding, and inner insulation in a single operation.
4).Shieldingfriendly blade design
Effectively removes material while preventing pulling, broken strands, or damage to the shielding layer.
4. Recommended Automated Production Line

Auomatic FAKRA/HSD cable assembly production line
| Model | WG-9006FAKRA/HSD |
|---|---|
| Apply to wire | Coaxial wire,communication wire,vehicle wire |
| The work efficiency | 500PCS/H |
| The engine power | 300W |
| The power supply | AC220V 50/60Hz |
| Weight | 4T |
| Size | 1000*2370*2150MM |
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